![]() Aluminum brazing sheet material that is suitable for flux-free soldering in a protective gas atmosph
专利摘要:
The invention relates to an aluminum alloy brazing sheet product comprising a covering aluminum material layer comprising 0.5% to -5% Zn, an aluminum core material layer and an AI-SI alloy brazing material layer as an intermediate material which is between the covering aluminum material layer and the aluminum layer. Core material layer is arranged, wherein the aluminum core material layer comprises an aluminum alloy with a solidus temperature that is higher than the liquidus temperature of the AI-Si alloy brazing material layer, and wherein the AI-Si alloy brazing material layer 0.01% to 1% Mg contains. 公开号:AT521441A2 申请号:T9090/2018 申请日:2018-03-14 公开日:2020-01-15 发明作者:Kirkham Steven;Bürger Achim;Jacoby Bernd 申请人:Aleris Rolled Prod Germany Gmbh; IPC主号:
专利说明:
Summary The invention relates to an aluminum alloy brazing sheet product comprising a covering aluminum material layer comprising 0.5% to -5% Zn, an aluminum core material layer and an Al-Sl alloy brazing material as an intermediate material between the covering aluminum material layer and the aluminum Core material layer is arranged, wherein the aluminum core material layer comprises an aluminum alloy with a solidus temperature that is higher than the Liquldu temperature of the Al-Si alloy brazing material layer, and where in the Al-Si alloy brazing material layer 0.01% to 1 % Mg contains. (Fig. 1B) -18/181/26 No .: R805 L1 P.022 / 028 02/10/2019 12:28 02/10 2019 WED 12:20 PM FAX +49891991220 Müller Schupfner & MULLER SCHUPFNER & PARTNER Bavarian ring 11 0-80336 Munich Telephone: + 49-89-219912 0 Fax: + 49-89-219912 20 B-inail: muc@inspariner.de PCT / EP2018 / 056441 Alerts Rolled Products Germany GmbH Aluminum> Brazing sheet material, which is suitable for flux-free soldering in a protective gas atmosphere FIELD OF THE INVENTION The present invention relates to a rolled aluminum alloy brazing sheet product comprising a cover material layer, a caulking layer, and further an Al-Si alloy braze material layer as an intermediate material disposed between the cover material layer and the core material layer. The invention further relates to a solder assembly that is manufactured in a soldering process, ideally in a CAB process without using a brazing flux material, the soldering assembly comprising different components and at least one component being made from the aluminum alloy brazing sheet product according to this invention. BACKGROUND OF THE INVENTION Substrates made of aluminum or an aluminum alloy in the form of a sheet or an extrusion are used to produce shaped or shaped products. In some of these processes, parts of (designed) aluminum substrates are bonded together. One end of a substrate can be connected to the other end, or a substrate can be joined with one or more other substrates. This is usually done by soldering. In a soldering process, a brazing metal or a brazing alloy or a composition that generates a brazing alloy when heated is applied to at least part of the substrate to be brazed. After the substrate parts 2.26 No .: R805 L1 P.005 / 028 02/10/2019 12:19 02/10 2019 Wed 12:20 FAX +49891991220 Müller Schupfner 6 Ρ »ιΰί £ 5 3 <& η & 4 ^ ΐ2 & ν1ίΙβ4ί8819 {| 00ΒΘ9088900000000 33370 PT-AT RS / ma MÜLLER SCHUPFNER & ι · λ k τ Ν ι ·; η are assembled, they are heated until the solder or braze alloy melts. The melting point of the brazing material is lower than the melting point of the aluminum substrate or the aluminum core sheet. Hard metal sheet products are widely used in heat exchangers and other similar devices. Conventional brazing products have a core of rolled sheet metal, typically but not exclusively, of an aluminum alloy of the 3xxx series, which has an aluminum plating layer on at least one surface of the core sheet. The aluminum plating process consists of an alloy of the 4xxx series, which contains silicon in an amount in the range from 4% to 10 20%. The aluminum plating layer can be coupled or bonded to the core alloy in various ways known in the art, for example by roll plating, spray molding or semi-continuous or continuous casting processes. These aluminum plating layers of the 4xxx series have a liquidus temperature that is typically in the range of about 540 ° C to 15 610'C. Various soldering processes are used to manufacture soldering assemblies such as heat exchangers on an industrial scale. Vacuum soldering is carried out, for example, at very low atmospheric pressure. In order to obtain the optimal conditions for the assembly, Al-Si brazing alloys, which are usually used for vacuum soldering, contain appropriate additions of about 1% Mg or more. The mechanism is believed to be that Mg destroys the hard oxide film of the brazing alloy when it evaporates from the brazing sheet during brazing, and the evaporated Mg also plays a role in reducing oxygen and moisture, 25 which remain in the vacuum brazing furnace, Patent document US 3,917,151 (Kaiser Aluminum) discloses a method for vacuum brazing aluminum parts using a vacuum brazing sheet comprising an aluminum alloy core, wherein a brazing alloy consisting essentially of 5 to 15% Si, 0.5 to 5% is plated on the core. Mg, up to 0.8% Fe, up to 0.25% Cu, up to 0.20% Zn, up to 0.20% Mn, other elements each up to 0.1%, balance aluminum, and en this solder alloy -2/183 / 26 02/10/2019 12:20 no .: R805 L1 P.006 / 028 02/10 2019 WED 12s 21 fax +49891991220 Müller Schupfner $ PaiQesranr & t ^ rSflitriitfl & BldpflBflBBB & SiaEJEJEJEJEJEJEJE] 33370 PT-AT RS / ma MÜLLEK SCHUPFNBK & l> Λ K T N I · '. K Mg-frelen aluminum alloy, d. H. no more than 0.1% Mg with a melting point of at least 1100 ° F (593 ° C) is plated. The Mg in the braze alloy acts as a Mg source to facilitate the vacuum brazing process. The Mg-free alloy and the core alloy should contain less than 5% Zn, 0.8% Fe, 1% Si, 3% Mn, 0.5% Cr, 0.05% Ti and each 0.10% other elements. Suitable alloys for the core-free and Mg-free alloy are disclosed as aluminum alloys 1100 and 3003. Aluminum alloys 6951 and 7005 can also be used as core alloys. Intermediate layers of thin, relatively pure aluminum, e.g. B. 1100 alloy, between the different layers. Another method of soldering is controlled atmosphere soldering (CAB) which is carried out in a dry oxygen-restricted atmosphere, preferably using an inert environment, for example nitrogen or argon. To facilitate soldering, a non-corrosive brazing flux, e.g. B. applied a fluoride-based flux, as is known in the art. This braze flux removes or interferes with the oxide layer during the soldering process so that the molten filler contacts the bare metal to form the bond. The aluminum alloys used for CAB should be Mg minimized, as Mg can inhibit the brazing flux effect. In the case of complex assemblies, the application of the non-corrosive brazing flux before soldering inside the assemblies is often seen as problematic. Yet another brazing technique is CAB without the use of a brazing flux, and this technique is used in particular to join surfaces within a heat exchanger that are very difficult to flux and are less expensive on industrial scale than vacuum brazing because vacuum brazing is a batch process and requires significant equipment investment costs , There is a need for further improved brazing sheet materials and soldering methods in which at least the inside of an assembly need not be provided with a non-corrosive brazing flux. -3/184/26 02/10/2019 12:21 No .: R805 L1 P.007 / 028 02/10 2019 WED 12:22 fax +49891991220 Mtiiier schupfner & MÜLLER SCHUPFNER & PAR T n 'I-: K 33370 PT-AT RS / ma DESCRIPTION OF THE INVENTION As will be seen hereinafter, unless otherwise stated, aluminum alloy designations and condition designations refer to the aluminum association designations in the aluminum standards and data and registration records as published by the Aluminum Association in 2016 and to those skilled in the art are known. For any description of alloy compositions or preferred alloy compositions, references to percentages are by weight unless otherwise specified. The term up to and up to, as used herein, explicitly includes, but is not limited to, the possibility of zero weight percent of the particular alloy component to which it refers. For example, up to 0.3% Cu can be an alloy which does not have Cu, and therefore such an element may be missing. And for the purpose of this invention and as used below, the term controlled atmosphere soldering or CAB refers to a soldering process that uses an inert atmosphere, such as nitrogen or argon, when soldering the various alloy articles and is different from vacuum soldering by the fact that in CAB the soldering atmosphere in the furnace during the soldering process is around atmospheric pressure, although a slight negative pressure (e.g. working at a pressure of 0.1 bar or more) or a slight positive pressure can be used to control the internal atmosphere and to prevent oxygen from flowing into the soldering furnace. Core means an aluminum alloy, which is the structural support for the aluminum alloy used as a filler. Filler refers to an aluminum-silicon alloy that is used to solder the core or other aluminum article. Rounding means a concave connection between two surfaces. It is an object of the invention to provide an aluminum alloy brazing sheet material that can be used in a CAB process without applying a non-corrosive brazing flux. -4/185/26 02/10/2019 12:21 No .: R805 L1 P.008 / 028 02/10 2019 WED 12:22 FAX +49891991220 Müller Schupfner & Pai £ jfe ' Scaa l'& iiiför31 <rtlGk £ iiSB19FSQf®09ES3900000000 33370 PT-AT RS / ma MÜLLER SCHUP PN ER & r Λ «T N li R These and other objects and other advantages are achieved or surpassed by the present invention, which provides an aluminum alloy brazing sheet product comprising a covering aluminum material layer comprising 0.5% to 5% Zn, an aluminum core material layer and an Al-Si alloy. Brazing material layer as an intermediate material which is arranged between the covering aluminum material layer and the aluminum core material layer, the aluminum core material layer comprising an aluminum alloy with a solidus temperature which is higher than the Llquldus temperature of the Al-Si alloy hard material layer, and wherein the Al-Si alloying - Hard solder material layer contains 0.01% to 1% Mg. In one embodiment, the covering aluminum material layer is a thin covering material layer that is Μα-free. and the Al-Si alloy brazing material layer is disposed as an intermediate material between the thin cover material layer and the core material layer, and wherein the thin cover material layer and the core material layer which are made of aluminum alloys have a solidus temperature higher than a liquidus temperature of the Al-Si Leglerungs brazing material is so that the brazing material interacts with the cover material layer when the brazing material is melted in a soldering process. According to the invention, it was found that a brazing sheet product with a multi-layer structure with an aluminum cover material layer, which has a targeted addition of Zn on an Al-Si brazing material layer, can be used very successfully in a flux-free CAB process. Since the thickness of the cover layer is preferably relatively small with respect to the Al-Si alloy brazing material layer, the total amount of Zn in the fillet formed is still small and has no adverse effects on the soldering and the result of the soldering component. The presence of a small amount of Zn in this layer construction can even help provide sacrificial protection to the core alloy by increasing corrosion resistance. -5/186/26 02/10/2019 12:22 No .: R805 L1 P.009 / 028 02/10 2019 WED 12:23 FAX +49891991220 Mllller Schupfner & 33370 PT-AT RS / ma MÜLLER SCHUPFNF.R «1 PAR T N left R In one embodiment of the brazing sheet product, the cover aluminum material layer or coating layer contains at least 0.7% Zn. In one embodiment of the brazing sheet product, the coating layer contains at most 3.0% Zn and preferably at most 2.5% Zn. EP 1 306 207 B1 reports that in order to achieve successful CAB soldering without the use of a brazing flux, both the coating layer and the aluminum core material layer should have a solidus temperature above the liquidus temperature of the intermediate brazing material. In this way, during a subsequent soldering operation at a temperature between the liquidus temperature and the solidus temperature, the molten brazing material is intended to cause the Al-Sl alloying brazing material layer to melt while the thin covering material layer remains firm to prevent oxidation of the melting brazing material, and then cause the Al-Si alloy brazing material to seep onto a surface of the thin covering material layer due to the volume expansion through separation areas of the thin cover material layer and to spread over the surface of the thin cover material to form an exiting surface that leads to a solder joint , In EP-1306207-B1, however, there is no disclosure of the appropriate addition of Zn to the coating layer in order to facilitate the flux-free CAB process. In the brazing sheet material according to the invention, the core material layer is made of an aluminum alloy. The core alloys preferably originate from the aluminum alloys of the 2xxx, 3xxx, 5xxx or 6xxx series, in particular from an alloy of the 3xxx or 6xxx series, such as an alloy of the type AA3003, AA3103, AA3005, AA3105, AA6060, AA6063 or AA6951 or Modifications thereof. The Al-Si alloy brazing material layer preferably consists of an Al-Si alloy with 5% to 15% Si and a suitable addition of Mg in a range of 0.01% to 1% in order to do the CAB soldering in the absence of one To facilitate flux. Preferably there is at least 0.02% Mg, more preferably at least about 0.05% and more preferably at least about 0.09%. The Mg content is at most 1.0% and preferably at most about 0.25%. -6/187/26 02/10/2019 12:22 No .: R805 L1 P.010 / 028 02/10 2019 WED 12:23 fax +49891991220 Müller Schupfner & MÜLLEK SCHUPKNER & PARTNER 33 ^ 70 PT-AT RS / ma In one embodiment, the Al-Si alloy braze material layer further contains a convenient addition of Zn in a range from about 0.05% to 2%. In one embodiment of the invention, the Al-Si brazing filler layer has the following composition, consisting of Si mg Fe Cu 5% to 15%, preferably 6% to 14% 0.01% to 1%, preferably 0.05% to 1.0% up to 0.8%, up to 0.3%, Mn up to 0.8%, preferably up to 0.2% Zn up to 2%, up to 0.3%, Rest of aluminum and unavoidable impurities each <0.05%, total <0.2%. In one embodiment, the Al-Si alloy braze material layer further includes one or more wetting elements or elements that modify the surface tension of a molten Al-Si filler. Preferably, the elements are selected from the group comprising Bi, Y, Pb, Li, Na, Sb, Sr and Th, and the total amount of the wetting element (s) is in a range from about 0.01% to 0.8 % lies. In a preferred embodiment, the upper limit for the total amount of wetting element (s) is 0.5%. In a preferred embodiment, the element Bi is selected from the defined group of wetting elements and is in a range from approximately 0.01% to 0.8% and preferably in a range from approximately 0.01% to 0.5%, since it is the most effective wetting element for this purpose in this alloy system during a soldering process. -7/188/26 02/10/2019 12:23 No .: R805 L1 P.011 / 028 02/10 2019 HI 12: 24 fax +49891991220 Hillier Schupfner & MÜLLER SCHUPPNER i pÄ R T N K R 3 & 70 PT-AT RS / ma The brazing sheet product according to the invention has a typical thickness with a final dimension in the range from approximately 0.1 mm to 10 mm, preferably in a range from approximately 0.1 mm to 5 mm. In one embodiment, the thin cover material layer has a thickness that is about 0.1% to 10% of the total thickness of the aluminum alloy brazing sheet, and the Al-Si alloying brazing material layer has a thickness that is about 3% to 30%, preferably about 4% to 20% of the total thickness of the aluminum alloy brazing sheet. Furthermore, in a preferred embodiment, the thickness ratio of the Al-Si alloy brazing material layer and the thin cover material layer is 3 or more to 1, preferably 4 or more to 1, for example the thickness ratio is 3 to 1 or 3.5 to 1 or 4 to 1 , In one embodiment, the cover material is poorly free of wetting elements or elements that modify the surface tension of a molten Al-Si filler material selected from the group consisting of Ag, Be, Bi, Ce, La, Li, Na, Pb, Se, Sb , Sr, Th and Y. By 'Tret it is meant that there is no appropriate addition of Ag, Be, BI, Ce, La, Li, Na, Pb, Se, Sb, Sr, Th or Y to the chemical composition that but due to contamination and / or leaks in contact with manufacturing systems, trace amounts will nevertheless find their way into the cover material layer. In practice, this means that the amount present, if any, is up to about 0.005%, typically less than about 0.001%. The covering material layer is preferably free of Mg, which means that the proportion is less than 0.05% and preferably less than about 0.03% and more preferably less than about 0.01%. Free means that there is no appropriate addition of Mg to the chemical composition, but that trace amounts nevertheless find their way into the cover material layer due to contamination and / or leaks from contact with manufacturing plants. In one embodiment, the thin cover material layer is a Mg-free aluminum coating Fe 0 to 0.6%, -8/189/26 No .: R805 L1 P.012 / 028 02/10/2019 12:23 02/10 2019 WED 12:25 FAX +49891991220 Müller Schupfner i PaiffleSSaanfetSffir215 ^ 10 ^ 2019 ^ 0008989 ^ 900000000 33370 PT-AT RS / ma MÜLLER SCHUPFNER & PAR T N Ü R Si 0 to 4%, preferably 0 to 2%. more preferably 0 bls 1%, Mn 0 to 1.0%, preferably 0 to 0.4% Cu 0 to 0.5%, preferably 0 to 0.15%, more preferably 0 to 0.05%, Zn 0.5% to 5%, preferably 0.7% to 3.0%, Ti Obis 0.1%, inevitable impurities, each <0.05%, total <0.15%, balance aluminum and with preferred narrower composition ranges as described and claimed herein. In one embodiment, the thin cover material layer is a Mg-free aluminum alloy Fe 0 to 0.6%, Si 0 to 4%, preferably 0 to 2%, more preferably 0 to 1%, Mn 0 to 1.0%, preferably 0 to 0.4% Cu 0 to 0.5%, preferably 0 to 0.15%, more preferably 0 to 0.05%, Zn 0.5% to 5%, preferably 0.7% to 3.0%, Ti Obis 0.1%, Rest of aluminum and unavoidable impurities, each <0.05%, total <0.15%. Balance aluminum and with preferred narrower composition ranges as described and claimed herein. In another embodiment, the thin covering material layer is a Mg-free aluminum layer and, in addition to the appropriate addition of Zn, has a composition in the range of aluminum alloys of the AA1000 series and preferably an aluminum alloy selected from the group comprising AA1050, AA1070, AA1100, AA1145 and AA1230. In a further aspect of the invention there is provided an article comprising at least two shaped elements joined together by brazing, for example a heat exchanger, comprising at least the aluminum alloy hard solder product according to this invention as one of the shaped elements. 10/26 -9/1802/10/2019 12:24 No .: R805 L1 P.013 / 028 02/10 2019 WED 12: 25 FAX +49891991220 Müller Schupfner & 00000000 MÜLLER SCHUPFNF.R & I ’Λ R T bl li R 33370 PT-AT RS / ma The aluminum alloy brazing sheet product can be used in all known automotive heat exchanger types, e.g. B. Powertrain cooling and HVAC designs. A typical example of a heat exchanger that is beneficial for the aluminum alloy brazing material according to this invention is an oil cooler, and ideally at least the aluminum facing layer and the Al-Si alloy brazing material layer join a cavity formed in the article , Another typical example is a crimped tube, the configurations of which are well known to those skilled in the art, having an inner surface that cannot be fluxed, whereas fins should be added to the tube on the outer surface. In a further aspect of the invention, a method for producing an assembly from soldering components is provided, comprising the steps: (a) providing or forming the components, at least one of which is made from an aluminum alloy brazing sheet product as set forth or claimed above; (b) assembling the components into an assembly; and preferably one side of the brazing sheet product of the invention having the cover material layer is held within the assembly that forms the brazing sheet to form a structure, preferably a hollow structure; (c) Soldering the assembly without applying solder flux in an inert gas atmosphere at a soldering temperature, typically at a temperature in a range from about 540'C to 615'C, for example at about 590 ° C or at about 600 ° C for one sufficient time to melt and distribute the aluminum braze filler, for example with a residence time of about 1 to 10 minutes, preferably 1 to 6 minutes, typically for about 2 or 4 minutes, to cause a fillet to fillet and at least one other component form; and wherein the oxygen content of the dry inert gas atmosphere is controlled at as low a level as possible, preferably below 200 ppm, and more preferably below 100 ppm, and more preferably below 40 ppm; and -10/1811/26 02/10/2019 12:25 no .: R805 L1 P.014 / 028 02/10 2019 WED 12:26 fax +49891991220 Müller Schupfner & 3 & 70 PT-AT RS / ma MÜLLER SCHUPFNER a PAK T N H H '(d) cooling the solder assembly, typically to below 100 ° C; z. B. to ambient temperature. Ideally, when assembling the components into an assembly suitable for being joined by soldering, one side of the brazing sheet product of the invention, which has the relatively thin cover material layer, is held inside the assembly that forms the brazing sheet to form a structure. While using the brazing sheet product according to this invention, it is not necessary to apply a soldering flux to get a good connection after the soldering process. In a preferred embodiment, the braze gas atmosphere should be dry during the soldering process, which means that the condensation point is less than minus 40 ° C and more preferably minus 45 eC or even less. Another aspect of the invention relates to the use or method of using the aluminum alloy braze sheet product described and claimed herein in a flux-free CAB process as described and claimed herein, and preferably one side of the braze sheet product of the invention having the facing material badly inside the assembly is held to build the brazing sheet to form a structure, preferably a hollow structure to build an assembly of soldering components, preferably a heat exchanger, more preferably an oil cooler. The invention will now be illustrated with reference to non-limiting figures and exemplary embodiments according to the invention. Typical arrangements of the aluminum alloy brazing sheet product 4 according to the invention are shown in Figs. 1A, 1B and 1C. The aluminum cover material layer 2 and the intermediate Al-Si alloy brazing material layer 1 can be applied on both sides or only on one side of the core material layer 3, the covering material 2 forming the outer layer of the multilayer brazing sheet product. If both sides plat-11/1812/26 02/10/2019 12:25 no .: R805 L1 P.015 / 028 02/10 2019 WED 12: 26 FAX +49891991220 Müller Schupfner & MÜLLER SCHUPFNER & PAR TN li R ·· ·· · · · »·· • · · · · ····· • ··« ····· ·· · • · · · ···· ··· ··· ··· »···· · · · ........ 33 * 370 PT-AT RS / mated, the brazing sheet product has five layers, including the core alloy layer, as shown in Fig. 1A. When one side is plated with the brazing material, the brazing sheet product has a three layer configuration as shown in Fig. 1B. In another embodiment, if one side is poorly plated with the Al-Si alloy braze material, an outer layer 5 may be applied to the other side of the core material layer, as shown in FIG. 1C. The outer layer or shell would generally be made of an alloy that is tailored to provide high corrosion resistance or corrosion resistance in combination with an erosion resistance in the environment to which this surface of the sheet is exposed. An example of a suitable outer shell would be an aluminum alloy with a suitable addition of Zn, such as an alloy of the AA7072 series. In another embodiment (not shown), a further aluminum alloy layer can be arranged between the core material layer and the brazing material layer coated with Al-SI alloy. For example, a further aluminum alloy layer can be applied, for example in order to limit the diffusion of alloy elements from the core layer to the Al-Si brazing layer or to further improve the corroslone performance of the brazing sheet product. Examples of a suitable further aluminum alloy layer include aluminum alloys of the series 1xxx, 3xxx or Sxxx. In a further embodiment, the alloys of the 1xxx series can have a suitable addition of Mg in a range from 0.1% to 1.5%, and in another embodiment the alloys of the 5xxx series can have 0.1% to 1, Have 5% Mg. Figure 2 is an isometric view of a portion of a brazed heat exchanger assembly. As shown in FIG. 2, a brazed aluminum heat exchanger 12 according to the present invention may have a plurality of fluid-carrying tubes 6 made from the brazing sheet material according to this invention. The ends of the fluid-carrying pipes 6 form a collecting plate 8 and a tank 10 -12/18 13/26 No .: R805 L1 P.016 / 028 02/10/2019 12:26 02/10 2019 MI 12:27 fax +49891991220 Müller Schupfner 6 PafigSGaanfo ^ flj, MÜLLER SCHUPFNER A 1 'Λ K T N H l < 33370 PT-AT RS / ma open (one end of the fluid-carrying pipes 6, a collecting plate 8 and a tank 10 are shown in Fig. 2). Coolant is circulated from the tank 10 through the fluid-carrying pipes 6 and into another tank (not shown). As shown, a plurality of cooling fins 7 are disposed between the fluid-carrying tubes 6 to conduct heat away therefrom, thereby facilitating heat exchange that cools the fluid therein. Now that the invention has been fully described, it will be apparent to those skilled in the art that many changes and modifications can be made without departing from the spirit or scope of the invention as described herein. -13/1814/26 No .: R805 L1 P.017 / 028 02/10/2019 12:26 02/10 2019 WED 12s 27 fax +49991991220 Müller Schupfner $ 33370 PT-AT RS / ma MÜLLER SCHUPFNER * P Λ R T N li’ii
权利要求:
Claims (16) [1] claims 1. Aluminum remodeling brazing sheet product (4) comprising a covering aluminum material layer (2) comprising 0.5% to 6% Zn, an aluminum core material layer (3) and an Al-Si alloy brazing material layer (1) as an intermediate material between the covering aluminum material layer (2) and the aluminum core material layer (3) is arranged, wherein the aluminum core material layer (3) comprises an aluminum alloy with a solidus temperature that is higher than the liquidus temperature of the Al-SiLeglerungs brazing material layer (1), and wherein the Al-Si alloy hard solder material layer (1) contains from 0.01% to 1% Mg. [2] The aluminum alloy brazing sheet product according to claim 1, wherein the covering aluminum material layer (2) is a thin covering material layer which is Mg-free, and the Al-Si alloying brazing material layer (1) as an intermediate material between the covering material layer (2) and the The core material layer (3) is arranged, and wherein the cover material layer (2) and the core material layer (3), which are made of aluminum alloys, have a solidus temperature that is higher than a liquidus temperature of the Al-SlLeglerungs brazing material, so that the molten brazing material onto a surface the cover material badly seeps when the brazing material is melted in one soldering operation. [3] 3. The aluminum alloy brazing sheet product according to claim 1 or 2, wherein the covering material layer (2) has a thickness which is 0.1% to 10% of the total thickness of the aluminum alloy brazing sheet product and wherein the Al-Sl alloy brazing material layer (1) is one Thickness that is 3% to 30% of the total thickness of the aluminum alloy brazing sheet product. -14/18 15/26 No .: R805 L1 P.018 / 028 02/10/2019 12:27 02/10 2019 WED 12:28 FAX +49891991220 Müller Schupfner & Paiöescaun & ^ r21cll & - ^ 19FS0Q0Q9 (B93900O00000 MÜLLER SCHUPFNER 33370 · ΡΡΑΤ RS / ma fc A R T N li R [4] 4. Aluminum alloy brazing sheet product according to one of claims 1 to 3, wherein the thickness ratio between the Al-Si alloy brazing material layer (1) and the cover material layer (2) is 3 or more than 1 and preferably 4 or more than 1. [5] 5. Aluminum alloy brazing sheet product according to one of claims 1 to 4, wherein the covering material layer (2) Mg has less than 0.05%, preferably less than 0.03%, more preferably less than 0.01% and is more preferably free of Mg. [6] 6. The aluminum alloy brazing sheet product according to one of claims 1 to 5, wherein the covering aluminum layer (2) comprises: Fe 0 to 0.6%, Si 0 to 4%, preferably 0 to 2%, more preferably 0 to 1%, Mn Obis 1.0%, Cu 0 to 0.5%, Zn 0.5% to 5%, Ti Obis 0.1%, Impurities, each <0.05% total <0.15%, the rest aluminum. [7] 7. Aluminum alloy brazing sheet product according to one of claims 1 to 6, wherein the covering aluminum alloy layer (2) is a Mg-free aluminum alloy which has a composition in the range of an aluminum alloy of the 1000 series. [8] 8. Aluminum alloy brazing sheet product according to one of claims 1 to 7, wherein the covering aluminum alloy layer (2) has a Zn content of at least 0.7%, and preferably of at most 3.0%. [9] 9. Aluminum alloy brazing sheet product according to one of claims 1 to 8, wherein the Al-Si alloy brazing material layer (1) consists of the following: -15/1816/26 02/10/2019 12:27 No .: R805 L1 P.019 / 028 02/10 2019 WED 12:28 fax +49891991220 Müller Schupfner $ MÜLLER SCHUPFNER & 33370 PT-AT RS / ma R sl 5% to 15%, mg 0.01% to 1%, Fe up to 0.8%, Cu up to 0.3%, Mn up to 0.8%, Zn up to 2%, Ti up to 0.3%, Balance aluminum and unavoidable impurities. [10] 10. Aluminum alloy brazing sheet product according to one of claims 1 to 9, wherein the Al-Si alloy brazing material layer (1) further contains one or more wetting elements which are selected from the group consisting of Bi, Y, Pb, Li, Na , Sb, Sr and Th, and wherein the total amount of the wetting element (s) is in a range of 0.01% to 0.8% [11] 11. Aluminum alloy brazing sheet product according to one of claims 1 to 10, wherein the Al-Si alloy brazing material layer (1) has a Mg content in the range of 0.02% to 1.0% and preferably in the range of 0.05% to 1.0% and more preferably in the range of 0.09% to 0.25%. [12] 12. A method of making an assembly from solder components comprising the following steps: i. Providing the components, at least one of which is made from an aluminum alloy brazing sheet product according to any one of claims 1 to 11; II assembling the components into an assembly; Hi. Soldering the assembly without applying flux in an inert gas atmosphere at a soldering temperature for a period of time long enough to melt and distribute the filler; -16/1817/26 02/10/2019 12:28 no .: R805 L1 P.020 / 028 02/10 2019 MI 12: 29 FAX +49891991220 Müller Schupfner & Pai0! £ ^^ t ^ ti ^ rSld11il'c3B19FS0f®00B9l5900000000: MÜLLER SCHUPFNER & Λ II '1' NEW 33370 PT-AT RS / ma [13] 13th [14] 14th [15] 15th [16] 16th iv. Cooling of the soldered assembly. Use of an aluminum alloy brazing sheet product according to one of claims 1 to 11 in the production of an assembly from soldering components in a flux-free soldering process under a controlled atmosphere. Solder assembly which integrates an aluminum alloy brazing sheet according to one of claims 1 to 11. The solder assembly of claim 14, wherein the solder assembly is an automotive heat exchanger. The solder assembly of claim 14, wherein the solder assembly is an oil cooler or a folded tube. -17/1818/26 No .: R805 L1 P.021 / 028 02/10/2019 12:28 02/10 2019 KI 12:29 FAX +49891991220 Müller Schupfner & i «» raiertifKgfl 19 ^ 80838869 900000000 1.2
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同族专利:
公开号 | 公开日 DE112018001845T5|2019-12-19| WO2018184806A1|2018-10-11| AT521441A5|2020-07-15|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 US3917151A|1973-02-08|1975-11-04|Kaiser Aluminium Chem Corp|Vacuum brazing process| DE60125777T3|2001-10-26|2012-01-26|Furukawa-Sky Aluminum Corp.|Flux-free method for brazing under inert gas| EP2155431B1|2007-06-20|2017-08-02|Aleris Aluminum Koblenz GmbH|Aluminium alloy brazing sheet product|WO2021067166A1|2019-09-30|2021-04-08|Arconic Technologies Llc|Improved aluminum alloy brazing sheets for fluxless brazing| FR3105047A1|2019-12-20|2021-06-25|Constellium Neuf-Brisach|Aluminum alloy strip or sheet for brazing without flux or with reduced flux| CN111394624A|2020-04-16|2020-07-10|江苏鼎胜新能源材料股份有限公司|High-strength composite aluminum material for partition plate of oil cooler of engineering machinery produced by cold rolling composite method and manufacturing method thereof| EP3925728A1|2020-06-16|2021-12-22|Aleris Rolled Products Germany GmbH|Aluminium alloy multi-layered brazing sheet material for flux-free brazing|
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申请号 | 申请日 | 专利标题 EP17164806|2017-04-04| PCT/EP2018/056441|WO2018184806A1|2017-04-04|2018-03-14|Aluminium brazing sheet material suitable for fluxless brazing in a controlled atmosphere| 相关专利
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